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Design of mechanical, electrical construction and software equipment of autonomous cell "Soda maker" for Industry 4.0 testbed.
Dvorský, Petr ; Baštán, Ondřej (referee) ; Kaczmarczyk, Václav (advisor)
The objectives of this bachelor thesis are design and realization of an autonomous cell for soda production for the testbed of Industry 4.0. First, basic construction principles of the autonomous cell are outlined. Then, the mechanical design, the hydro pneumatic system design, the electrical design and the software design are described. The drawing of the mechanical construction of the cell was devised using CAD NX 12 (Siemens PLM software). Most of the 3D printed parts were printed on 3D printer Tarantula. Hydro-pneumatic system was designed in SMC PeuDraw 2.8 for maximal working pressure of 8.2 Bar. Electrical documentation was created in electrical CAD software WSCAD. For control and communication, the autonomous cell is equipped with PLC SIMATIC S7-1200 (CPU 1214C DC/DC/DC), HMI panel (SIMATIC HMI KPT400 BASIC) and Linksys SD205 switch. The source code for control PLC and HMI was designed in TIA Portal software.
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Simulation of production line
Kutík, Jakub ; Kaczmarczyk, Václav (referee) ; Pásek, Jan (advisor)
The aim of this thesis is to create a custom application to simulate production lines. The first part explains the main reasons, benefits and current trends in the field of virtual commissioning and describes several simulation tools and engineering tools from Siemens. The second part is devoted to a detailed description of features, capabilities and application interface of the PLCSIM Advanced simulation tool. The third part is devoted to design and realization of the custom simulation application, which can be used for create conveyor lines and validate user PLC program in cooperation with PLCSIM Advanced tool. This simulator was created using Unity3D game engine and C# programming language. In the last part of the thesis, a simple simulation task is created in the simulator and is tested using PLC program and visualization created in the TIA Portal engineering framework.
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Automation of stators production
Šula, Martin ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The diploma thesis deals with the design of a robotic workplace layout for finishing operations on the stator of an electric motor. Three variants of the workplace layout were created, these variants were evaluated, and then the most suitable variant was selected. Suitable subcomponents have been created for this variant, such as the end effector, deburring spindles, rotary stand and milling table. A risk analysis was also created for her to ensure the safety and protection of the operator. The most suitable variant was transferred to the Process Simulate software, where its functionality was verified and the real cell cycle was determined.
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Digital factory in the company Ravensburger Kraton s.r.o.
Kusý, Jan ; Kaczmarczyk, Václav (referee) ; Benešl, Tomáš (advisor)
Bachelor’s thesis discusses the analysis of the term digital factory and the related initiative Industry 4.0. The work is processed in cooperation with the company Ravensburger Karton s.r.o. based in Polička and part of the work is devoted to its description. Furthermore, an analysis of the current production monitoring system, which is based on the WorkMonitor monitoring device from company Papouch, is processed. The main goal of this work is to design and manufacture monitoring devices communicating both on the WiFi interface and using an Ethernet cable. The individual ideas of design and production of both devices are described. Finally, an analysis of the advantages and disadvantages of the solution is performed, including a price comparison with the devices listed in the Market Research chapter.
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Využití Denavit Hartenbergovy transformace pro simulaci pohybu průmyslového robotu
Slezák, Miroslav ; Vetiška, Jan (referee) ; Hadaš, Zdeněk (advisor)
This thesis describes the concept of virtual twin and the use of Denavit Hartenberg transformation for simulation of a robots trajectory and movement. In the first part there is some information about what it is a digital twin, which kind of virtual twins exist and how to create a virtual twin. Also the description of the use of digital twin in robotics is included. The second part focuses on the design of virtual twin with Denavit Hartenberg's transformation for simulation of trajectory of an industrial robot. The aim of the thesis is a creation of virtual twin robot for monitoring trajectory using Denavit Hartenberg transformation.
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Functional safety for Industry 4 demonstrator
Průdek, Robert ; Arm, Jakub (referee) ; Kaczmarczyk, Václav (advisor)
This semestral thesis deals with safety around the Testbed demonstrator. Changes have been proposed to ensure sufficient security in defined areas. The security features were designed fot the demonstrator assembly and not for individual cells. Then a security design and electronic design of idividual components were created.
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Electronic production discontinuation record.
Rathouzský, Matouš ; Štohl, Radek (referee) ; Holek, Radovan (advisor)
The diploma thesis focuses on the development of the internal production information system of the company Ravensburger Karton s.r.o. based in Polička. The work is divided into two parts, which is the design of an ERD diagram for database development in the data layer and parts of data presentation with user interaction in the presentation layer.
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Asset Administration Shell for PLC
Maslowski, Jakub ; Arm, Jakub (referee) ; Benešl, Tomáš (advisor)
This bachelor work gradually summarizes the findings regarding I4.0, as well as its basic parts (AAS, RAMI and DT). Subsequently, it focuses on the description of AAS with regard to the necessary compromises from its original idea with the aim of its successful implementation in PLC, which represents some limitations. The work includes solutions of suitable communication protocols for AAS in PLC. The practical part focuses on the implementation of AAS in PLC from Siemens S7-1200 series using OPC UA methods. SiOME and UaExpert programs are used in the creation. The thesis contains detailed instructions for replication of AAS implementation together with suggestions for possible improvements and its benefits in practise.
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Analysis of the possibilities of linking building and economic software and software for technical drawing
Domanský, Vojtěch ; Aigel, Petr (referee) ; Výskala, Miloslav (advisor)
The main topic of the thesis is the analysis of the possibilities of linking building and economic software and software for technical drawing, in which BIM models are created, in order to achieve automatization of BIM model budgeting. The introductory, theoretical part defines the area of solved problematics in a broader background and the context of the problem. The overarching theme is BIM. Therefore, the basics and principles of this method, its fundamental aspects and current implementation within the Czech Republic are solved. The following chapters deal with standard budgeting procedures in the Czech construction market. The specifics of classical methods and their shortcomings in the context of contemporary construction are described. In the following part of the thesis the BIM budgeting concept, its vision and related aspects are discussed in more detail. The actual draft of the solution of interconnection of price systems and software, in which the BIM model is created, with orientation on valuation automation, is presented in the final, practical part of this thesis. Requirements for solution are defined and the procedure of its creation is described. Finally, the solution is tested and evaluated.
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